Ultrasound Condition Monitoring System
The central tool of the Senzoro Ultrasonic Condition Monitoring System is a mobile measuring device consisting of a robust industrial tablet and a highly sensitive ultrasonic sensor. For the measurement, the sensor is attached to the system for approximately 20 seconds (adheres magnetically) and then removed again.
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Shorter measuring times
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AI-based, rapid and automatised evaluation
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Higher quality of the analysis
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Less training effort
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Most diverse application areas
Advantages
Low costs due to shorter measuring times
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With the Senzoro system, the plant does not need to be set to a certain operating state (e.g. speed, idle), which eliminates preparation time
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Ultrasound has a high information density, a few seconds of measuring time are sufficient
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Recording of the measuring position and transmission of the system is completely digital
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Compared to vibration measurement, the Senzoro system eliminates numerous process steps
AI-based, rapid and automatised evaluation
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The Senzoro industrial tablet is the (networked) starting point for fully automatised evaluation
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High-performance servers evaluate the ultrasound data 24/7, without human intervention
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Results are available a few minutes later, eliminating the waiting time for the results report
Higher quality of the analysis
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Algorithms have learned typical damage patterns from examples, recognise them and give clear recommendations for action
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Analysis results are objective, standardised and not influenced by expert opinion
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Some components (e.g. roller bearings) allow the calculation of the remaining service life, as artificial intelligence has been trained over many years with data from industry
Less training effort
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With AI-based analysis, employees do not need to be trained on complex analysis methods
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The simplified measurement process means that measurements can be carried out by less qualified be carried out
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Staff are 100% productive after the initial training productive, no need for years of experience
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Due to the low training effort, a roll-out can take place quickly
Measuring process
Place sensor on unit
Select measuring point
from Excel list (completely offline or via the Senzoro Cloud):
or scan QR code:
Start measurement - data are recorded automatically
At the end of the measurement round: send data to Senzoro servers via LTE/5G/WIFI
Derive need for action on the basis of the report
Technical details
DETAILS - Industrial IP67 tablet:
WEIGHT:
MEASURES:
ENCLOSURE:
PLATFORM - Operating system:
- Memory:
- Sealed interfaces:
DISPLAY - Technology:
- Protection glass:
- Touchscreen:
CAMERA - Front:
- Back:
BARCODE READER:
PROTECTION CLASS - MIL-ST 810 G:
- IP65:
CERTIFICATION - CID2:
TEMPERATURE RESISTANCE:
BATTERY - rechargeable battery:
WIRELESS TRANSMISSION POSS.:
- WLAN:
- WWAN:
- GPS:
- Bluetooth:
Full rugged Windows tablet with 2k resolution
1400 g
10.1" (25.65 cm)
Full magnesium housing with rubber edge protection
Windows® 10 Pro 64-bit
128 GB SSD
2x USB 3.0, USB Type-C, RJ45
View Anywhere® outdoor-display
Corning® Gorilla® Glass 3
Capacitive, multi-touch (10 fingers)
2 MP
13 MP
1D/2D barcode scanner and NFC
1.8 m drop height
Against water jets and dust
Safe use in potentially explosive areas
-20°C to 60°C
Hot swap battery function for up to 24h continuous operation
Yes
IEEE 802.11ac
4G LTE with GNSS
Yes
4.2 (EDR + BLE)
Application areas
Remaining service life of mechanical components
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Reliable statements about the condition of mechanical components such as roller bearings and gear boxes
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Increased reliability of important equipment such as motors, pumps, generators, conveyor belts, CNC spindles, etc.
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Detection of energy losses (e.g. leaks, defective valves)
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Detection of conditions that reduce the lifetime of your equipment (e.g. insufficient lubrication)